Mittwoch, 11. September 2013

Ferdinand's Revenge Part 3

The next activity on my engine project is to select and modify the connecting rods and the lifters .
The picture shows the H-profile connecting rods after balancing.
You can see the grinding marks on the small end.
The weigth is within 0,2g balanced.







The connecting rods are 5.4 "long, because I prefer short connecting rods for street applications.
















Weight stock connecting rods vs H-profile connecting rods



For the lifters I have also decided to use nice lightweight components,
These lifters and other lightweight components help to keep the valvetrain ligth and dynamical

 
ligthweigth lifters (53,4 - 53,7 gramm, per pcs. in this set)
 
 

Have a great week!
Pit

 



Freitag, 6. September 2013

How you can destroy a VW engine

This week I have disassembled a broken VW engine.
The engine  had very low mileage and was a converted VW industrial engine
The pictures show why this happened.......


 
 
This is how the camshaft looks when the "Muppets" installed an oil pump that doesn`t fit.
 
Here was a 3-bolt oilpump installed instead of a oilpump for a 4 rivet dished camshaft
 
 
 
The chips and chunks came into the oil circuit and that`s it.
R.I.P







 



Freitag, 30. August 2013

Ferdinand's Revenge Engine Project: Part 2

In Part 2 we will have a look on the heart of the engine : the Crankshaft

This is a forged crankshaft from the USA




The first thing is always quality inspection!

This crankshaft was ok from the measurements and it didn`t runout when I check it between 2 centers on the lathe.
For this engine I decided to make an additional heat treatment:

Teniferieren in german     or    ferritic nitrocarburizing in english


Check the links:

http://en.wikipedia.org/wiki/Ferritic_nitrocarburizing

http://de.wikipedia.org/wiki/Teniferierung

After this was balancing: Uaah 30 gramms out of balancing!! at the first check.
But now it's perfect, alone and together with the flywheel and the Kennedy pressure plate.

Flywheel????

For sure JPS 3,3kg Cromo Flywheel



Have a great Weekend!




Montag, 26. August 2013

Ferdinand's Revenge New Engine Project: Part1

In the first part, I will show you some components and how I modify this.


This is the modified intake valve 42mm vs a stock 35,5mm intake valve

 
 
 
Weight of the modified 42 mm intake valve
 
 
Weight of the stock 35,5mm intake valve
 
 
 
 
only 2 Gramms between 42mm and stock 35,5mm .....
 
 
 
 
Line up of my valves
 
 
 
Next part follow soon:
 
Lifters
and
Valvesprings
and
Pushrods
 
Stay tuned!

 
 

Freitag, 23. August 2013

IROC RSR, 910, 956 and Porsche Bug at the Historic Hillclimb Altbüron 2013

IROC History

In October 1973, twelve of the top drivers in the world were invited to participate in IROC, the International Race of Champions. They competed in a series of four races, in which all equipment was equalized. The drivers were from Formula One, USAC, NASCAR and the SCCA.


The car was the 1974 Porsche Carrera RSR 3-liter racecar. Fifteen identical cars were ordered by Porsche, with 318 horsepower RSR engine.

 This car was the spare car for the IROC 1973!
 

Here you can see the fantastic engine. Twin-spark, Bosch mechanical injection pump and the  special small Fan and the High Butterfly Throttlebodies.
 
                               
                                very nice!
 
 
I found a Porsche powered Bug too!
 
 
Widebody and Top chopped with a 3-l engine, sounds great  with his straigth pipes
 
Have a look on the engine
 
 
Porsche 910 was in Altbüron too
 
 
Porsche 956 in a line, pure racing history
 
!!Is a great Event don`t miss it the next time!!
 

Samstag, 10. August 2013

Back from Holidays

Some pics from our vintage holiday trip
 
 
                                                with the train from Feldkirch to Vienna



 
Zwentendorf
Never opened nuclear power plant :-)
 
 
 
 
visit the world heritage monument Sift Melk
 
 
 
 
Schloss Orth am Traunsee
 
 
 
 
Bad Ischl
 


                                                        
                                                                 Burg Hochosterwitz



 
Nice views
 
 
 
                                                               beautiful evenings


                                           
                                                                      good car


 
                                                                best driver ;-)


 
with the train back from Villach to Feldkirch
 
Perfect Holidays, thanks to all friends !!

Samstag, 1. Juni 2013

Torque Master Layout

The Torque Master project is on the way

This engine project will run on a single 34 PICT-3 Carburator


                                    orig. manifold and JPS custom intake manifold


 
Exhaust will be a stainless steel from vintage speed
 
Link for Exhaustsystem:
 
 
 
with the carburetor on and the airhorn on top
 
 
 
 

Freitag, 24. Mai 2013

Black Magic und Torque Master Update

The first Kilometers are done with the Black Magic engine

 
Looks great in this beautiful 1960 Convertible
 
 
 
Cool down for valve adjustment
Checking the ignition curve on the 1-2-3 tune
 
 
Torque Master Project
 
 
This is the crankshaft for this Project
 
 
SCAT Forged Crankshaft
 
 
 
Checking deck heigth
 
 
 
Longblock is ready
 
 
 
 

Dienstag, 14. Mai 2013

Bitburg & Molsheim

Some pictures from Dragracing in Bitburg and Cox Show Molsheim


The weather conditions were very changeable in Bitburg.
With some rain breaks, Wallä Zwahlen could complete 12 runs with his street bug.

His silver Bug did the 1/4 mile in 13,9 seconds! and this with "only" 2l  engine with 44 IDF and with 175er rear tires

(no Slicks)

Wow!!


His engine is equipped with JPS HD Aluminium Pushrods 
and a 3,3kg JPS Flywheels,

revs up to 7200rpm every run easy!

Wallä has built a very nice engine



 
 
 
Some impressions from the Cox Show in Molsheim
 


 

Sonntag, 12. Mai 2013

Torque Master Project

A new Engine Project is on the way

The goal for this Project is to have a max. Torque to push a T2a Bus.

 
Cylinderhead on the milling machine
 
 

 
Case and heads are ready

 
The Camshaft will be a special!
with a brand new grind
 
On my last trip to California I visit WEBCAM in Riverside.
The Ladys are brillant there.
Special Thank`s to Debbie!
 

 
Pistonweigth incl. pin and rings
 
Crankshaft and flywheel are out for balancing